Aircraft Maintenance Repair and Overhaul (MRO) Market Size, Share, Growth, Trends and Industry Analysis, By Type (Maintenance, Repair, Overhaul), By Application (Civil Aircraft, Military Aircraft), Regional Insights and Forecast From 2025 To 2035

• 

  Download Free Sample to learn more about this report

AIRCRAFT MAINTENANCE REPAIR AND OVERHAUL (MRO) MARKET OVERVIEW

The global aircraft maintenance repair and overhaul (mro) market was valued at USD 53.15 billion in 2025 and is expected to rise to USD 54.86 billion in 2026, eventually reaching USD 72.98 billion by 2035, expanding at a CAGR of 3.2% from 2025 to 2035.

Aircraft Maintenance, Repair, and Overhaul (MRO) is a critical aspect of the aviation industry that focuses on the inspection, repair, and maintenance of aircraft to ensure their safety, airworthiness, and operational efficiency. MRO activities are essential to keep aircraft in optimal condition and comply with regulatory requirements.

The Aircraft Maintenance, Repair, and Overhaul (MRO) market is a substantial and dynamic sector within the aviation industry. It encompasses a wide range of services and activities related to the maintenance and upkeep of aircraft, engines, components, and systems. The MRO market plays a crucial role in ensuring the safety, airworthiness, and operational efficiency of aircraft. 

KEY FINDINGS

COVID-19 IMPACT

Market Faced a Downfall in Demand Due to Dramatic Reduction in Air Travel

The global COVID-19 pandemic has been unprecedented and staggering, with market experiencing higher-than-anticipated demand across all regions compared to pre-pandemic levels. The sudden rise in CAGR is attributable to the market's growth and demand returning to pre-pandemic levels once the pandemic is over.

There was no single sector unaffected by COVID-19. The Industrial aircraft maintenance, repair & overhaul (MRO) market was affected as well. One of the most immediate and pronounced effects of the pandemic was a sharp decline in air travel demand. Airlines around the world grounded a significant portion of their fleets, resulting in fewer flight hours for aircraft. This reduced the need for routine maintenance and inspections, leading to a decline in MRO activities, especially in line maintenance.

LATEST TRENDS

Digitalization and Predictive Maintenance to Bring Efficiency in the Market 

The Industrial aircraft maintenance, repair & overhaul (MRO) market is as dynamic as any market. In the market, there are everyday developments in the market to add more benefits to it. The use of digital technologies, including data analytics, machine learning, and the Internet of Things (IoT), has continued to grow in MRO. These technologies are being used to monitor aircraft systems in real-time, and predict component failures, and optimize maintenance schedules. This helps reduce downtime, improve safety, and lower operational costs.

• According to the International Air Transport Association (IATA), over 70% of airlines now employ predictive maintenance using IoT sensors to monitor aircraft health, reducing unscheduled maintenance by up to 15% annually.

• According to the U.S. Federal Aviation Administration (FAA), the use of composite materials in aircraft has increased to 50% of new aircraft structures, driving MRO providers to adopt specialized repair techniques and training programs.

Download Free Sample to learn more about this report

AIRCRAFT MAINTENANCE REPAIR AND OVERHAUL (MRO) MARKET SEGMENTATION

By Type

According to type, the market can be segmented into maintenance, repair, and overhaul.

 In terms of services, Maintenance is the largest segment, as it holds the maximum share of the market.

By Application

Based on application, the market can be divided into civil aircraft and military aircraft.

DRIVING FACTORS

Aging Aircraft Population has Increased Demand in the Market

The global aviation fleet includes many aging aircraft that require more frequent and extensive maintenance. Older aircraft are more likely to undergo major overhauls and modifications, driving MRO demand. The presence of an aging aircraft population has a significant impact on the Aircraft Maintenance, Repair, and Overhaul (MRO) market. As aircraft age, they require more frequent and extensive maintenance and repair work to ensure their continued airworthiness and safety.

Fleet Expansion Has Influenced the Demand in the Market

The growth in the global aviation industry, including commercial and regional airlines, leads to an increased demand for MRO services. As airlines expand their fleets to meet growing passenger and cargo demand, there is a need for more maintenance and repair work. Fleet expansion in the aviation industry has several significant implications for the Aircraft Maintenance, Repair, and Overhaul (MRO) market. As airlines and aircraft operators expand their fleets by acquiring new aircraft or increasing the number of existing aircraft, it has a direct impact on the demand for MRO services. This contributes to the aircraft maintenance, repair & overhaul (MRO) market growth.  

• According to the Aircraft Owners and Pilots Association (AOPA), more than 45% of global commercial aircraft are over 15 years old, increasing the demand for maintenance and overhaul services.

• According to ICAO (International Civil Aviation Organization), global passenger traffic reached 4.5 billion passengers in 2024, boosting fleet utilization and consequently MRO service requirements.

RESTRAINING FACTORS

Cost Pressures Could Lead to a Declining Trend in the Market

One of the most significant restraining factors in the MRO market is the high cost associated with maintenance and repair activities. These costs include labor, specialized equipment, spare parts, and facility maintenance. Airlines and MRO providers often face cost constraints, which can lead to deferred maintenance and reduced investment in MRO services. As a consequence, there can be a declining trend in the market. 

• According to the U.S. Department of Transportation (DOT), aircraft MRO operational costs average around $1,200 per flight hour, limiting small airlines from frequent overhauls.

• According to the European Union Aviation Safety Agency (EASA), 20% of global MRO operations face delays due to differing regional aviation regulations, impacting turnaround times.

• Download Free Sample to learn more about this report

•  

AIRCRAFT MAINTENANCE REPAIR AND OVERHAUL (MRO) MARKET REGIONAL INSIGHTS

North America Region to Dominate the Market owing to its Large Aviation Market

North America has the largest Industrial aircraft maintenance, repair & overhaul (MRO) market share as it is home to one of the largest and most mature aviation markets in the world. It has a vast fleet of both commercial and general aviation aircraft, with a substantial number of airlines, cargo carriers, and private operators. This extensive aviation activity generates significant demand for MRO services. The North American aviation market includes a diverse range of aircraft types, from small regional aircraft to large long-haul jets. This diversity results in a wide variety of maintenance and repair requirements, further boosting the demand for MRO services.

Many major international airlines are based in North America, including legacy carriers and low-cost carriers. These airlines operate extensive fleets that require ongoing maintenance and repair work. North America is home to several major aircraft and engine manufacturers, such as Boeing, Airbus, Lockheed Martin, General Electric, and Pratt & Whitney. The proximity of these OEMs to MRO providers facilitates access to technical support, spare parts, and training.

KEY INDUSTRY PLAYERS

Key Players Focus on Maintenance For Market Expansion  

Key players in the Aircraft Maintenance, Repair, and Overhaul (MRO) market perform a range of critical functions to ensure the safety, airworthiness, and operational efficiency of aircraft. These key players include airlines, independent MRO providers, original equipment manufacturers (OEMs), and component manufacturers. Key players in the MRO market are responsible for ensuring the safety and reliability of aircraft by conducting inspections, maintenance, repairs, and overhauls in compliance with stringent aviation regulations. They play a crucial role in keeping aircraft operational, minimizing downtime, and maximizing the lifespan of aircraft and their components. The MRO market is characterized by a mix of in-house airline maintenance, independent MRO providers, and OEM-related services, allowing aircraft operators to choose the most suitable options for their specific needs.

• GE Aviation: According to GE Aviation’s 2024 report, the company services over 13,000 engines worldwide, representing one of the largest independent MRO capacities globally.

• Rolls-Royce: According to Rolls-Royce official statistics, the company performs maintenance on over 8,500 aircraft engines annually, providing digital engine health monitoring to reduce unscheduled downtime.

List of Top Aircraft Maintenance Repair and Overhaul (MRO) Companies

• GE (U.S.)
• Rolls-Royce (U.K.)
• MTU Maintenance (Germany)
• Lufthansa Technik (Germany)
• Pratt & Whitney (U.S.)

REPORT COVERAGE

The report brings together extensive research on the qualitative and quantitative factors affecting the market. It gives an overall macro and micro view of the online reputation service industry. This research profiles a report with extensive studies on the online reputation management services market that describe the firms affecting the forecasting period. Detailed studies also offer a comprehensive analysis by inspecting factors like segmentation, opportunities, industrial developments, trends, growth, size, share, restraints, and others.

Furthermore, the post-COVID-19 pandemic’s effect on international market restrictions and a deep understanding of how the industry will recover and strategies are also stated in the report. Finally, the competitive landscape has also been examined in detail to provide clarification of the competitive landscape.