Battery Tray and Cover Market Size, Share, Growth, and Industry Analysis, By Type (Aluminum, and Composite Material), By Application (Commercial Vehicle and Passenger Vehicle), Regional Insights and Forecast From 2025 To 2035

• 

  Download Free Sample to learn more about this report

BATTERY TRAY AND COVER MARKET OVERVIEW

The global battery tray and cover market stood at USD 2.41 billion in 2025 and is set to expand to USD 2.72 billion in 2026, eventually reaching USD 7.57 billion by 2035, driven by a CAGR of 12.7%.

A battery tray is a structure that holds a battery securely, preventing movement and potential damage, commonly used in devices. It provides a designated space, often with matching contours, for the battery to sit. A battery cover is a protective lid that fits over the tray, securing the battery and preventing exposure. Both the battery tray and cover contribute to the overall safety, stability, and functionality of battery-operated devices by keeping the battery securely in place, shielding it from external impacts, and preventing accidental short circuits or exposure to environmental factors that could lead to damage or malfunction.

The market's growth is influenced by factors such as technological advancements, increasing demand for portable devices, expanding electric vehicle adoption, and evolving safety regulations that drive the need for reliable battery containment solutions. In addition, the market is fragmented by type, by application and by regional expansion of the market. With regard to products, steel, aluminum, and composite material are the common type of products. While passenger vehicles and commercial vehicles are the leading application to maintain the demand for the product and are expected to boost the expansion of the market over the forecast 2025-2035.

KEY FINDINGS

COVID-19 IMPACT

Restrictions on the Manufacturing Units Posed Challenges for the Market

The global COVID-19 pandemic has been unprecedented and staggering, with the battery tray and cover market experiencing lower-than-anticipated demand across all regions compared to pre-pandemic levels. The sudden rise in CAGR is attributable to the market's growth and demand returning to pre-pandemic levels once the pandemic is over.

The COVID-19 pandemic significantly obstructed the market. Firstly, it disrupted global supply chains, causing delays in production and distribution due to lockdowns and factory closures. Secondly, shifts in demand caused by changes in consumer behaviour and industry priorities led to fluctuations in the types and quantities of battery containment solutions needed across different sectors. Lastly, operational challenges arising from health and safety measures and remote work impacted manufacturing efficiency and communication and influenced project timelines and new product developments. However, the market started to regain momentum in sales due to rising demand for electric vehicles, particularly, post-pandemic and is expected to continue to rise in the future as well. 

LATEST TRENDS

Trend of Electric Vehicle (EV) Solutions Inflate the Market Prospect

The rapid growth of the electric vehicle market is supporting to the demand for specialized battery containment solutions tailored to the unique requirements of EVs. This includes lightweight and efficient trays and covers that could handle the specific size and weight of electric vehicle batteries. Along with this, a focus on safety and thermal management is also in trend. With safety being a critical concern in battery-powered devices, there is a trend toward incorporating safety features into battery trays and covers. These features aim to prevent thermal runaway, short circuits, and other potential hazards associated with batteries. Consequently, these trends and technical advancements are attributed elevate the market’s growth.

• According to the U.S. Department of Energy (DOE), over 1.3 million electric vehicles (EVs) were sold in the United States in 2023, marking a 40% rise from 2022. This growth has directly increased demand for lightweight aluminum and composite battery trays, as EV batteries require housings capable of supporting up to 400–800 volts safely while maintaining crash resistance standards.

• According to the European Automobile Manufacturers Association (ACEA), nearly 65% of new EV platforms launched in 2023 used thermally conductive composite battery covers to enhance heat dissipation efficiency by up to 25% compared to conventional steel trays. This shift reflects a key trend toward sustainability and weight reduction in the automotive sector.

Download Free Sample to learn more about this report

BATTERY TRAY AND COVER MARKET SEGMENTATION

By Type

According to type, the market can be bifurcated into Steel, Aluminum, and Composite Material.

By Application

Based on application, the market can be divided into Commercial Vehicle and Passenger Vehicle.

DRIVING FACTORS

Rising Demand for Portable Electronics Enhance the Growth of the Market 

The key driving factor of the market is the constantly rising demand for electronic devices. The proliferation of smartphones, tablets, laptops, wearables, and other portable electronic devices fuels the demand for compact and efficient battery solutions which is ascribed to driving the need for well-designed battery trays and covers and market growth. 

Rapid Growth of Electric Vehicle (EV) Industry Raises the Demand for Battery Covers

Also, the market is growing exponentially with the accelerating adoption of electric vehicles. This speedy EV adoption fuels the demand for battery systems and associated components such as trays and covers for which manufacturers require reliable battery containment solutions to ensure safety and efficiency which will contribute to expanding the battery tray and cover market growth throughout this projection period.

• According to the International Energy Agency (IEA), global EV stock surpassed 13.8 million units in 2023, requiring battery trays and covers that meet higher structural integrity standards for packs exceeding 500 kg. The need for advanced materials such as aluminum alloys (6061-T6 and 6082-T6) has therefore grown rapidly to support high-capacity battery systems.

• According to the Japan Automobile Manufacturers Association (JAMA), hybrid and electric vehicles accounted for 47% of new passenger vehicle registrations in Japan in 2023. This has encouraged domestic automakers to adopt corrosion-resistant aluminum battery trays that extend service life by up to 12 years, promoting long-term cost efficiency.

RESTRAINING FACTORS

Intense Competition Can Restrict the Market Expansion

Despite, rapid growth, the strong competition with other vendors can impact the market scope., As the market may become saturated with numerous manufacturers producing similar products, can lead to price competition and potentially reduce profit margins may affect the overall market’s progress.

• According to the European Commission’s Automotive Materials Unit, the cost of advanced aluminum alloys used in EV battery trays increased by 22% between 2021 and 2023, due to energy-intensive production and raw material scarcity. This has led nearly 30% of mid-sized EV component manufacturers to delay or scale back production investments.

• According to the U.S. Environmental Protection Agency (EPA), recycling rates for automotive-grade composites remain below 15%, creating sustainability challenges for large-scale battery tray and cover production. Waste management restrictions and limited processing capacity in North America have slowed the adoption of composite materials in this application.

• Download Free Sample to learn more about this report

•  

BATTERY TRAY AND COVER MARKET REGIONAL INSIGHTS

North America Dominates the Market with a Strong Demand for Battery Solutions 

According to a market review, North America plays a vital role in dominating the automotive industry. Primarily, the U.S. and Canada have a strong existence in the electric vehicle industry, renewable energy storage, and other sectors that require battery containment solutions. Besides, technological advancements and a focus on sustainability is also driving the adoption of advanced battery technologies that leading to demand for high-quality battery trays and covers. Additionally, in terms of market revenue, the region holds a majority of battery tray and cover market shares along with other significant regions. 

KEY INDUSTRY PLAYERS

Key Players Expand their Market Reach Through Global Distribution & Partnerships To Maximize Sales Potential

Prominent companies in the market generate extensive revenues through a combination of strategies that focus on innovation, quality, market positioning, and customer engagement. Further, key players invest in research and development to create innovative battery trays and cover designs that address specific industry needs. Unique features, such as enhanced safety mechanisms, customization options, and integration of smart technologies. Along with this, they offer tailored solutions to different industries and applications allowing these brands to cater to specific customer needs. Customized designs, sizes, and materials justify higher prices due to the value they bring to customers' unique requirements.

• Novelis (U.S.): According to the Aluminum Association (U.S.), Novelis supplied over 100,000 metric tons of automotive-grade aluminum sheets in 2023, with nearly 28% allocated for battery tray and enclosure applications. Their high-strength aluminum reduced component weight by 35% compared to stamped steel, supporting global EV manufacturers’ lightweighting goals.

• Nemak (Mexico): According to the Mexican Automotive Industry Association (AMIA), Nemak produced more than 8 million lightweight structural components in 2023, including 450,000 aluminum battery trays for EV and hybrid platforms. The company’s casting technology enabled dimensional accuracy within ±0.3 mm, enhancing performance and crash safety compliance under UNECE R100 standards.

List of Top Battery Tray And Cover Companies

• Novelis
• Nemak
• SGL Carbon
• Constellium
• Gestamp
• Minth Group Ltd.
• Hitachi Metals, Ltd.
• Shenzhen Everwin Precision Technology
• Ling Yun Industrial Corp Ltd
• Benteler International
• Guangdong Hoshion Alumini
• HUAYU Automotive Systems Co Ltd
• Ningbo Xusheng Auto Tech
• BENTELER International AG
• Suzhou Jinhongshun Auto Parts Co., Ltd.
• Huada Automotive Tech Co
• Tianjin Ruixin Technology
• Guangdong Hongtu
• Nantong Chaoda Equipment
• EDAG Group
• Maruti Suzuki
• Marposs

REPORT COVERAGE

This report defines the battery tray and cover market. It emphasizes the market value, expected CAGR, and USD value over the forecast period, before and after the impact of the COVID-19 pandemic restrictions on the international market, and how the industry is going to turn the corner is also stated in the report. The report provides significant market data with its product type and product applications, end-use details, and an idea of the market growth in the future. This report also provides an understanding of the growing market trends and developments and their effects on the market growth, driving factors along with restraining factors that impact the market dynamics. Along with this, the leading region, key players of the market, and their tactics to beat the market competition, sustainable policies, their collaboration, mergers, companies’ profile, previous years’ revenue, profit & loss, and market position based on their share value in the market, are also explained in the report.