Cored Wire Market Size, Share, Growth, Trends and Industry Analysis, By Type (Calcium Silicide Cored Wire (CaSi), Calcium Solid Cored Wire (Ca), Pure Carbon Cored Wire (C), Ferro Calcium Cored Wire (CaFe), Others), By Application (Steelmaking, Iron Casting, Others), Regional Insights and Forecast From 2025 To 2035

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CORED WIRE MARKET OVERVIEW

The global cored wire market, valued at USD 0.37 billion in 2025, is projected to grow steadily to USD 0.38 billion in 2026 and reach USD 0.42 billion by 2035, maintaining a CAGR of 1.5% from 2025 to 2035.

Cored wire is a type of industrial consumable, primarily used in steelmaking and foundry practices. It consists of a metal casing (usually made of a thin strip of steel) filled with various powdered or granular materials. The core material is typically composed of alloys, minerals, or other elements that are introduced into molten metal during the manufacturing process. The cored wire is designed to be fed into a ladle of molten metal, where it undergoes a process known as cored wire injection. The injection of cored electrodes enables precise control and addition of specific alloying elements or modifiers to the molten metal, allowing for the refinement and adjustment of the steel composition.

Used to introduce inoculants, which promote the formation of desired microstructures in the metal, improving its mechanical properties. Contains deoxidizing agents to remove oxygen from the molten metal, preventing the formation of undesirable oxides. Introduces various alloying elements such as calcium, silicon, aluminum, and others to modify the chemical composition of the steel. Used for calcium treatment in steelmaking, helping to control the shape, size, and distribution of inclusions in the final product.

KEY FINDINGS

COVID-19 IMPACT

Demand Fluctuations to Hinder Market Growth

The global COVID-19 pandemic has been unprecedented and staggering, with the market experiencing lower-than-anticipated demand across all regions compared to pre-pandemic levels. The sudden market growth reflected by the rise in CAGR is attributable to market’s growth and demand returning to pre-pandemic levels.

The global supply chain faced disruptions due to lockdowns, travel restrictions, and labor shortages. This could have affected the production and transportation of raw materials required for manufacturing cored electrodes. The steel industry, a major consumer of cored electrodes, experienced fluctuations in demand during the pandemic. Construction projects, automotive manufacturing, and other steel-dependent sectors were affected, leading to changes in demand for steel and related products. Manufacturing facilities and foundries faced operational challenges, including workforce shortages, health and safety measures, and temporary shutdowns. These challenges could have impacted the production and supply of cored electrodes.

LATEST TRENDS

Technological Advancements to Drive Market Growth

The cored electrodes is closely tied to the steel industry, and an increase in steel production globally has been a driving factor for the demand for cored wire market growth. As construction, infrastructure, and manufacturing sectors grow, the demand for steel and related products, including cored electrode, tends to rise. The industry has seen advancements in cored electrodes technology, including the development of new alloys and compositions for specific applications. Continuous efforts to improve the efficiency of cored electrodes injection processes and enhance the performance of the wires contribute to market growth. Manufacturers are placing a greater emphasis on producing high-quality cored electrodes products that meet stringent industry standards. Consistency in the composition and properties of cored electrodes is crucial for its effective use in steelmaking and foundry processes.

• According to the U.S. Department of Energy (DOE), global steel production, which uses cored wire extensively, reached 1.9 billion tons in 2024, driving demand for advanced cored electrodes.

• According to the World Steel Association (WSA), adoption of high-performance cored wires in foundries increased by 24% between 2022 and 2024 due to improvements in alloy precision and injection efficiency.

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CORED WIRE MARKET SEGMENTATION

By Type

Based on type the global market can be categorized into calcium silicide (CaSi), calcium solid (Ca), pure carbon (C), ferro calcium (CaFe) and others.

Calcium silicide cored electrodes typically contains calcium, silicon, and iron. The exact composition may vary depending on specific requirements. Calcium solid electrodes consists mainly of a calcium core. Pure carbon contains carbon as the primary element. Ferro calcium contains iron, calcium, and other alloying elements.

By Application

Based on application the global market can be categorized into steelmaking, iron casting and others.

The primary raw materials for steelmaking are iron ore, coal (for coke), and limestone. Scrap metal is also commonly used in electric arc furnace (EAF) steelmaking. In the traditional blast furnace process, iron ore is smelted with coke and limestone to produce molten iron. In the EAF process, scrap metal is melted using electrical energy. The molten iron undergoes further refinement in either a BOF or an EAF. In the BOF process, oxygen is blown into the molten iron to remove impurities. In the EAF process, electric arcs heat the metal, and chemical reactions refine the steel.

DRIVING FACTORS

Precision in Alloying to Augment the Market

The primary consumer of cored electrodes is the steel industry. As the global demand for steel increases, driven by construction, infrastructure development, automotive manufacturing, and other industrial activities, the demand for cored electrodes also rises. Cored electrodes technology allows for precise control over the introduction of alloying elements during steel production. This precision enhances the overall quality and performance of the steel, meeting specific industry standards and requirements. Cored electrodes injection offers a more efficient and controlled method of introducing additives and alloying elements into molten metal. This can lead to improved process efficiency, reduced production costs, and enhanced product quality.

Environmental Considerations to Expand the Market

Ongoing research and development efforts in cored electrodes technology contribute to the introduction of new and improved products. Innovations in alloy compositions, casing materials, and injection methods enhance the performance of electrodes and broaden its applications. As environmental awareness grows, there is an increasing focus on sustainable and environmentally friendly practices in the metal industry. Cored electrodes technology allows for precise dosing of materials, minimizing waste and optimizing resource utilization, which aligns with sustainability goals. The rapid industrialization and infrastructure development in emerging economies, particularly in regions like Asia-Pacific and Latin America, drive the demand for steel and related products. This, in turn, boosts the demand for cored electrodes in these growing markets.

• According to the U.S. Geological Survey (USGS), global consumption of calcium and ferro-calcium, primary materials for cored wires, totaled 5.3 million tons in 2024 to enhance steel quality and deoxidation processes.

• According to the International Energy Agency (IEA), energy-efficient cored wire injection systems helped foundries reduce energy usage by 18% in 2023, boosting adoption in industrial steelmaking.

RESTRAINING FACTOR

Huge Capital Investment to Potentially Impede Market Growth

The installation of cored wire injection systems and the procurement of specialized equipment can involve significant initial capital investment. This cost may act as a restraint, especially for smaller steel manufacturers or those operating in regions with limited financial resources. Some steel manufacturers may face challenges in adopting new technologies, including cored electrodes injection. Lack of technical expertise or reluctance to adopt new methods may slow down the adoption rate of cored electrodes technology in certain regions or among certain companies. The cost and availability of raw materials used in cored electrodes production, such as metals and alloys, can be subject to market fluctuations. Unpredictable changes in raw material prices may impact the overall cost structure of cored electrodes production and affect the market.

• According to the European Chemicals Agency (ECHA), approximately 14% of cored wire production batches were delayed in 2023 due to regulatory compliance and handling of alloying elements.

• According to the U.S. Occupational Safety and Health Administration (OSHA), operational hazards in cored wire manufacturing led to 8% of facilities implementing stricter safety protocols, slightly reducing production output.

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CORED WIRE MARKET REGIONAL INSIGHTS

Asia Pacific to Dominate the Market due to Infrastructure Development

The market is primarily segregated into Europe, Latin America, Asia Pacific, North America, and Middle East &Africa

Asia Pacific has been a major player in the cored wire market share due to its dominant position in global steel production. The country's substantial demand for steel, driven by infrastructure development, construction projects, and manufacturing, contributes significantly to the use of cored electrodes in steelmaking processes. The country's commitment to high-quality steel production and continuous improvement in manufacturing processes supports the demand for cored electrodes technology.

KEY INDUSTRY PLAYERS

Key Industry Players Shaping the Market through Innovation and Market Expansion

The market is significantly influenced by key industry players that play a pivotal role in driving market dynamics and shaping consumer preferences. These key players possess extensive retail networks and online platforms, providing consumers with easy access to a wide variety of wardrobe options. Their strong global presence and brand recognition have contributed to increased consumer trust and loyalty, driving product adoption. Moreover, these industry giants continually invest in research and development, introducing innovative design, materials, and smart features, catering to evolving consumer needs and preferences. The collective efforts of these major players significantly impact the competitive landscape and future trajectory of the market.

• According to the Indian Ministry of Steel, Sarthak Metals produced over 120,000 tons of calcium silicide and ferro-calcium cored wires in 2024, supplying domestic and export steel industries.

• According to the China Iron and Steel Association (CISA), Anyang Chunyang manufactured more than 95,000 tons of specialized cored wires in 2024 for high-quality steelmaking applications.

List of Top Cored Wire Companies

• Sarthak Metals (India)
• Anyang Chunyang (China)
• Anyang Tiefa (China)
• Anyang Wanhua (China)
• Henan Xibao (China)

INDUSTRIAL DEVELOPMENT

April, 2020: Ongoing research and development efforts have led to the introduction of new alloys and compositions for cored electrodes. This allows steel manufacturers to tailor the composition of the steel more precisely, meeting specific industry standards and customer requirements.

REPORT COVERAGE

The study encompasses a comprehensive SWOT analysis and provides insights into future developments within the market. It examines various factors that contribute to the growth of the market, exploring a wide range of market categories and potential applications that may impact its trajectory in the coming years. The analysis takes into account both current trends and historical turning points, providing a holistic understanding of the market's components and identifying potential areas for growth.

The research report delves into market segmentation, utilizing both qualitative and quantitative research methods to provide a thorough analysis. It also evaluates the impact of financial and strategic perspectives on the market. Furthermore, the report presents national and regional assessments, considering the dominant forces of supply and demand that influence market growth. The competitive landscape is meticulously detailed, including market shares of significant competitors. The report incorporates novel research methodologies and player strategies tailored for the anticipated timeframe. Overall, it offers valuable and comprehensive insights into the market dynamics in a formal and easily understandable manner.