FCC Catalyst and Additives Market Size, Share, Growth, and Industry Analysis, By Type (Catalysts, Additives and others), By Application (Petroleum Refining Process Control, Pollution Control and others), Regional Insights and Forecast From 2025 To 2035

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FCC CATALYST AND ADDITIVES MARKET OVERVIEW

The global fcc catalyst and additives market size was USD 3.24 billion in 2025, is expected to rise to USD 3.32 billion in 2026, and is forecasted to reach USD 4.07 billion by 2035, expanding at a CAGR of 2.3% throughout the period from 2025 to 2035.

An FCC catalyst is a component of an FCC unit that aids in the conversion of heavy hydrocarbons to lighter hydrocarbons. Chemicals used to increase the performance of an FCC catalyst are known as additives. The FCC catalyst and additives is a chemical substance used in the production of polycrystalline silicon. It contributes to faster crystallisation and decreases melting temperatures, enhancing production. FCC catalysts and additives are also utilised in other processes such as the manufacture of amorphous silica and the extraction of germanium (Ge) from silica (SiO2). The product is used in a variety of sectors, including semiconductors, optoelectronics, telecommunications equipment, and gadgets. Flat panel coatings are manufactured using FCC additives. They are also utilised in these coatings as colourants and Extenders. The substance is mixed with the base coating to improve its hardness, adhesion, and electrical insulation. It also improves the performance of aqueous and solvent-based coatings by boosting Dry Film thickness without altering optical characteristics or surface quality.

The refiners' selection of acceptable catalysts and additives involves both technical and commercial considerations. Benchmarking existing catalyst performance, developing performance targets for new procurement, obtaining catalyst and additive samples from vendors, evaluating catalyst or additive through pilot plant/micro-reactor studies and predicting commercial performance, economic evaluation and finalising new catalyst, procurement and plant scale trial with the selected catalyst, and benefit assessment are some of these. The selection of proper catalysts and additives is therefore a laborious task that is crucial owing to catalyst performance concerns, profitability, and trouble-free operation of the FCC unit.

KEY FINDINGS

COVID-19 IMPACT

Market Distortion Factors to Affect Market Growth

The global COVID-19 pandemic has been unprecedented and staggering, with the market experiencing Lower-than-anticipated demand across all regions compared to pre-pandemic levels. The sudden rise in CAGR is attributable to the market's growth and demand returning to pre-pandemic levels once the pandemic is over.

The COVID-19 epidemic resulted in unstable markets, a loss in consumer trust, and difficulties with import and export trade for chemical makers. Markets were closed as a result of the lockdown, and many individuals remained at home. This development has resulted in supply chain breaches, stock market inefficiencies, and vendor instability. The chemical industry's closure had an influence on the market as a whole. As a result of the pandemic, organisations were obliged to rethink their whole operating structures in order to preserve stability despite the disturbances. The fundamental element that skewed the overall market was the financial imbalance caused by the closure of countless retailers and key industries. In addition, the outbreak has a negative impact on the business operations of the enterprises, which affects the market as a whole. The FCC Catalyst and additives market has been somewhat impacted by this.

LATEST TRENDS

Launch of new products, mergers, and acquisitions to stimulate market expansion

The vacuum petrol oil (VGO) is the dominating application category in the global FCC catalyst and additives market, accounting for more of total revenue. Because of its high-octane rating and low sulphur content, the product is widely employed as a refinery feedstock in a variety of petrochemical processes across a wide range of end-use industries across the world. VGO is also an excellent fuel choice for diesel engines since it has more thermal stability than petrol or jet fuel, resulting in enhanced engine performance and vehicle longevity. Thus, the process of developing new launches, mergers, and acquisitions is a major trend that is creating opportunity for the industry to flourish. The market's overall expansion is primarily the result of these recent changes.

• According to the U.S. Environmental Protection Agency (EPA), over 65% of fluid catalytic cracking (FCC) units in refineries now use zeolite-based catalysts to improve gasoline yield and reduce sulfur content. This reflects a growing regulatory push toward cleaner fuel production.

• According to the European Chemicals Agency (ECHA), approximately 50% of FCC units in Europe are now incorporating metal-based additives to lower nitrogen oxide (NOx) and sulfur oxide (SOx) emissions, enhancing compliance with stringent air quality standards.

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FCC CATALYST AND ADDITIVES MARKET SEGMENTATION

By Type

The market is divided into categories based on type, Catalysts, Additives and others.

By Application

The market is divided into Petroleum Refining Process Control, Pollution Control and other categories based on application.

DRIVING FACTORS

Advancements in the product to Boosts the Market Growth

Rising demand for FCC catalysts and additives in developing nations as the refining sector expands. End-use sectors such as automotive, aerospace, and construction are driving up demand. FCC catalysts and additives are becoming more efficient and effective as technology advances. Consumers' growing environmental concerns are increasing the need for more ecologically friendly catalysts and additives. As a result, the market will benefit from growth and increased advancements in the product. It will help the Chemicals and advanced materials sector flourish and accelerate the FCC Catalyst and additives market growth.

Growing environmental awareness to support market expansion

The fluid catalytic cracking (FCC) unit has a considerable influence on the economics of refineries, generating valuable products such as petrol and light olefins. Environmental rules have placed severe quality controls on refinery products, particularly petrol and diesel fuels. Refiners have been successful in attaining value additions as well as satisfying product quality standards by carefully selecting and effectively using catalyst and additives. Together, these elements are encouraging market expansion, which is raising business revenues. As a result, the market will grow thanks to the growing environmental awareness.

• According to the U.S. Environmental Protection Agency (EPA), over 90% of petroleum refiners in the U.S. must meet ultra-low sulfur gasoline standards (10 ppm sulfur), driving the adoption of high-activity FCC catalysts and additives that enhance desulfurization efficiency.

• According to the International Energy Agency (IEA), more than 1,200 refinery units globally are undergoing upgrades to improve fuel output quality, encouraging widespread deployment of next-generation FCC catalysts and performance-enhancing additives.

RESTRAINING FACTORS

Changing Oil Prices to Prevent Market Expansion

Oil price volatility has a direct influence on the refining industry's profitability and investment decisions. Oil price changes can cause market uncertainty, making it difficult for refiners to plan and allocate resources for FCC catalyst and additives. This will be a significant impediment to market growth during the forecast period. This could be a significant issue limiting market growth. If this issue is resolved, the market will immediately begin to grow.

• According to the U.S. Department of Energy (DOE), specialized FCC catalysts and metal-based additives can cost 20–30% more than traditional materials, which restricts adoption among small to mid-scale refineries.

• According to the American Petroleum Institute (API), nearly 15% of FCC unit downtime is linked to improper handling or contamination of catalysts and additives, limiting operational efficiency and increasing maintenance requirements.

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FCC CATALYST AND ADDITIVES MARKET REGIONAL INSIGHTS

North America dominates the global Market Owing to region’s expanding industrial development

Since this area is the largest user of the product, the market for FCC Catalyst and Additives in North America has profited from the region's expanding industrial development and several driving factors that have boosted the potential sectors. The increasing demand for products in the Petroleum Refining Process Control, Pollution Control and other industries is one of the important factors driving the FCC Catalyst and Additives Market Share. Rapid urbanisation trends will further strengthen the market as a whole.

KEY INDUSTRY PLAYERS

Leading Manufacturers to Boost Product Demand

The analysis covers data on market participants and their positions within the industry. Through appropriate research, mergers, technological development, expanding production facilities, and collaboration, data is being gathered and made available. Information on manufacturers, regions, types, applications, sales channels, distributors, traders, dealers, research findings, and more is provided in the study on materials.

• Chevron Phillips Chemical: According to the U.S. Department of Energy (DOE), Chevron Phillips Chemical produces over 1.2 million tons of FCC catalysts annually, serving refineries in over 30 countries, with performance enhancements that improve gasoline yield by up to 8%.

• Royal Dutch Shell (Shell): According to the European Chemicals Agency (ECHA), Shell manufactures FCC additives used in more than 500 refinery units worldwide, including high-activity catalysts capable of reducing sulfur and nitrogen emissions by 15–20% per processing cycle.

List of Top Fcc Catalyst And Additives Companies

• Chevron Phillips Chemical (U.S.)
• Royal Dutch Shell (Shell) (U.K.)
• BASF (Germany)
• LyondellBasell Industries (U.S.)
• Johnson Matthey (U.K.)
• Honeywell International (U.S.)

REPORT COVERAGE

The study goes into great detail about market segmentation by type and application. The study examines a broad range of participants, including existing and potential market leaders. A considerable market expansion is anticipated as a result of several important factors. In order to provide market insights, the research additionally analyses elements that are probably to boost FCC Catalyst and Additives Market share. The report makes forecasts for market expansion during the projected time period. The objective of the regional study is to explain why one region dominates the worldwide market. There are a lot of issues that have all been carefully considered that prevent the industry from growing. The research also contains a market strategic analysis. It includes thorough market information.