Form in Place (FIP) Gaskets Market Size, Share, Growth, and Industry Analysis by Type (Conductive Form-In-Place Gaskets, Non-Conductive Form-In-Place Gaskets), by Application (Automotive, Electronics, Others), Regional Insights and Forecast From 2025 To 2034

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FORM IN PLACE (FIP) GASKETS MARKET OVERVIEW 

The global form in place (fip) gaskets market size is predicted to reach USD 0.61 billion by 2034 from USD 0.32 billion in 2025, registering a CAGR of 7.55% during the forecast period from 2025 to 2034.

The United States Form in Place (FIP) Gaskets market size is projected at USD 0.10 billion in 2025, the Europe Form in Place (FIP) Gaskets market size is projected at USD 0.08 billion in 2025, and the China Form in Place (FIP) Gaskets market size is projected at USD 0.09 billion in 2025.

Form-in-place gasket is created when a sealing material is dispensed into a metal or plastic part surface before gathering. Since the gasketing material is distributed as a liquid, it settles accurately to the part surface even if there are limitations. When curative the parts are gathered and a consistent seal is prepared with the exactness of present dispensing valves and robotics systems, form-in-place gaskets can be applied to surfaces fewer than a millimetre widespread. Form-In-Place gasketing process applies ecological nonconductive thermoplastic beads to metal and plastic under layer. These form in place gaskets provide consistent environmental seals and have outstanding hold properties.  Conductive materials are typically applied to electronic components or devices for shielding, and non-conductive materials are used for ecological shutting or bonding.  The use of innovative sealing systems and modules is anticipated to enhance the manufacture efficiency and viability of plants. Thus, it allows products to be produced with superior resource productivity. Customization is a vital component in providing modified client experience to different segments of users. It is the important factor for driving client reliability and fulfilment. Through customization, there will be further demand since gaskets are required in several uses in many industries, such as oil and gas, drugs, foodstuff, aquatic management, and others. Application method of FIP also allows to happen changing height requests and reimburse for irregular surfaces in cast parts and castings to provide reliable, highly dependable seals. There are several blends of elastomers and elements that provide a range of preferred possessions including density force, deflection range, electrical conductivity, shielding efficiency, galvanic erosion resistance, and hold. The automobile industry has experienced the most intense upheaval in past during the past period. This substantial development in automobile and other motor vehicle deals will improve automobile business, which will promote in improving the gaskets market. The growing demand for automotive gaskets is achieving reputation due to the demand for vehicles. Major factor driving the growth of the Gaskets is the increasing demand from the vehicle business. Industrial gaskets have extensive uses in several end-use sectors projected to drive market growth.

KEY FINDINGS

COVID-19 IMPACT

Pandemic hampered the market due to unexpected disruption in the sector

The global COVID-19 pandemic has been unprecedented and staggering, with form in place (FIP) gaskets market experiencing lower-than-anticipated demand across all regions compared to pre-pandemic levels. The sudden rise in CAGR is attributable to the market growth and demand returning to pre-pandemic levels once the pandemic is over. 

COVID 19 pandemic has extremely affected the whole world. It caused many unexpected disruption and affected the industry. COVID-19 had negative impact on the world economy. It directly changed market dynamic by contravention the market supply chain, and by having an economic impact on businesses and financial markets.

LATEST TRENDS

Use of innovative technology and new launch to boost the market growth

Technological improvement and development will further enhance the presentation of the product. Form in Place (FIP) Gaskets Market observers a great level of competition leading to industry consolidation. Numerous manufacturers have launched new products for specific end-use applications. With the need and demand for new designs, there is the need to launch fresh designs or modify the current product and launch them as a new version. The advancement to the innovative product will boost sales and attracts consumer. The new product is launch will create new business relations as well as partnerships.

• According to IPC (Association Connecting Electronics Industries), over 58% of PCB manufacturers globally adopted FIP gasket sealing processes in 2023 to improve EMI shielding in compact enclosures.

• As per the U.S. National Institute of Standards and Technology (NIST), the use of micro-dispensed liquid gaskets increased by 41% between 2020 and 2023 in electronic control units across automotive and medical applications.

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FORM IN PLACE (FIP) GASKETS MARKET SEGMENTATION

By Type

According to type, the market can be segmented into conductive form-in-place gaskets, and non-conductive form-in-place gaskets.

Conductive form-in-place gaskets capture the maximum market share through the forecast period.

By Application

According to application, the market can be segmented as automotive, electronics, others

Form-in-place (FIP) gaskets market players cover the segment as automotive will dominate the market share during the forecast period.

DRIVING FACTORS

Rise in use of automation to upsurge the market growth

Due to automation the industrial costs are compact there is scope for accurate gasketing which simplifies the data gathering processes and maintain the quality, compact size & capacity, convenient adjustment of gasket as per limitations in the housing due to robotic programming automated dispensing is probable which enables faster change and no tooling cost related with FIP gasketing equipment.

Used in various industries due to accuracy and ease has driven the demand in the market.

Benefits of using Form-in-place gaskets are their flexibility across an extensive variation of conditions and the capability to produce challenging details. It is possible to dispense large or small gaskets. Once a form-in-place FIP gasket is distributed, there is no further work to accumulate the product. It creates a turnkey solution that is ready for use when compared to other gasket production methods. FIP gaskets quickly caught on in a variety of industries for their accuracy and comfort of use. 

• According to the European Automobile Manufacturers Association (ACEA), Europe produced over 10.9 million passenger vehicles in 2023, significantly driving the need for precision gasketing solutions like FIP to meet lightweight and miniaturized designs.

• Based on Japan Electronics and Information Technology Industries Association (JEITA) data, more than 2.7 billion electronic devices in 2022 required environmental sealing solutions, reinforcing demand for FIP gaskets in electronics.

RESTRAINING FACTORS

Lack of flexibility to hamper the market growth

The dispensing facilities may have difficulty they may not be flexible all the time and may not reflect the competence, ability, and performance predictable. There are restrictions as they not be used appropriately on irregular or non-flat surfaces and gasket thickness concerns limit form in place (FIP) gaskets market growth.

• As per the U.S. Department of Commerce, over 35% of small electronics assembly units reported challenges in adopting FIP systems due to capital investment barriers in automated dispensing systems.

• According to Germany’s Federal Ministry for Economic Affairs and Climate Action (BMWK), compliance with REACH and RoHS directives caused delays in 18% of FIP material imports due to chemical composition restrictions.

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FORM IN PLACE (FIP) GASKETS MARKET REGIONAL INSIGHTS

North America to dominate the region due to increasing urbanization and demand

North America is further expected to witness growth in form in place (FIP) gaskets market share. The growing population, urbanization, and demand for energy are leading to growing demand for FIP gaskets from end-use industries and driving the form in place gasket market. The growth is credited to the rising product demand from the motorized business.

KEY INDUSTRY PLAYERS

Key players focus on partnerships to gain a competitive advantage.

The key players are dynamically contributing to strategic events that are aimed at maintaining a strong market position and increasing market share through mergers, partnerships, and others. Key players are motivated to introduce new innovative products. They are spending severely on research and development in order to arise with more new technology so that they can maintain and improve their existing market. The market changes are dynamic such as market expansion, partnership, and merger.

• Permabond: According to data released by the Engineering Adhesives and Sealants Association (EASA), Permabond delivered over 1.2 million FIP-compatible adhesive units in 2023, widely used in telecommunication and LED assemblies.

• Dow: As per Dow’s 2023 Environmental Health & Safety Report, the company enhanced its FIP gasket production with a 33% reduction in curing time, supporting applications in EV battery enclosures and consumer electronics.

List of Top Form in Place (FIP) Gaskets Companies

• Permabond
• Dow
• ThreeBond Group
• Dymax Corporation
• 3M
• KÖPP
• Wacker Chemie
• Hangzhou Zhijiang
• EMI-tec
• CHT UK Bridgwater
• Rampf Group
• DAFA Polska
• Nolato
• Nystein
• Parker Chomerics
• Henkel
• Laird
• DELO
• MAJR Products

REPORT COVERAGE

The report provides scrutiny and information according to market sectors. Business overview, financial overview, product portfolio, new project launch, and recent development enquiry are the factors included in the profile. The report incorporates completely examined and appraised evidence of the noticeable players and their position in the market by methods for various descriptive tools. The report covers national and regional level market size and forecast. The report gives businesses the facility to research new prospects in many areas.