Fusing Machines Market Size, Share, Growth and Industry Analysis, By Type (Solar PV, Wind energy, Hydroelectric Power, Bio-fuels, Geothermal energy), By Application (Residential, Commercial, Industrial), Regional Insights and Forecast From 2025 To 2035

Last Updated: 27 October 2025
SKU ID: 21301945

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FUSING MACHINES MARKET OVERVIEW

The global fusing machines market stood at USD 0.18 billion in 2025 and is set to expand to USD 0.19 billion in 2026, eventually reaching USD 0.28 billion by 2035, driven by a CAGR of 4.7%.

A continuous fusing machine is too important a piece of equipment to properly follow the buyer's instructions. This is a high production method. So if you want to operate a large-scale industry, you must use this type of machines for interlayer casting. This type of fastening machine is used to fasten woven fabrics. It is used to fasten knitted or crocheted fabrics. It is also used through the fabric roll and interlining.  Fusing machines are used in the clothing industry to fuse the fusible material to the base fabric using pressure, heat and time.

The fused material must have reasonable strength and resistance to continuous washing or any fabric treatment. The sewing machine market is accelerating due to the growing demand for high-quality fabrics and the growing fashion retail business. An interline is a material that is placed between two Textiles to make the clothes look clearer and older. Interfacings, also known as interfacings, are often non-woven materials that provide garment components such as buttons, collars, belts, cuffs, other shapes and bodies. Insoles can be sewn or fused. The durability of the interlining is crucial when manufacturing garments. They are used in complex areas of a garment, including the front of the collar, jacket, cuffs and  pocket openings, and they also help maintain the shape of  parts of the garment that suffer more wear and tear, including the neckline, pockets, waist and back.

KEY FINDINGS

  • Market Size and Growth: Valued at USD 0.18 billion in 2025, projected to touch USD 0.28 billion by 2035 at a CAGR of 4.7%.
  • Key Market Driver: Continuous press type machines hold around 52.4% market share, driven by demand for high-speed textile production.
  • Major Market Restraint: Nearly 41% of manufacturers report skilled labor shortages as a key barrier to advanced machine adoption.
  • Emerging Trends: Fully automatic fusing machines account for about 39.5% of total installations, reflecting automation-driven efficiency gains.
  • Regional Leadership: The Asia-Pacific region leads the market with nearly 38% share due to strong textile and apparel manufacturing bases.
  • Competitive Landscape: Leading manufacturers collectively hold between 60% and 70% of the global market share.
  • Market Segmentation: The Solar PV application segment represents around 35% of the market, driven by durable and precise bonding technology.
  • Recent Development: Approximately 43% of new product launches emphasize eco-friendly heating systems and energy-efficient fusing solutions.

COVID-19 IMPACT

COVID-19 outbreak halted the production hence reduced market growth

The COVID-19 pandemic has been unprecedented and staggering, with the fusing machines market experiencing lower-than-anticipated demand across all regions compared to pre-pandemic levels. The sudden rise in CAGR is attributable to the market’s growth and demand returning to pre-pandemic levels.

Due to the panic situation caused by the pandemic of COVID-19, the demand for textile products abroad and sales at home stopped. Due to the closure, all kinds of textile factories are closed and it is difficult to predict when they will be allowed to open. The workers ran hither and thither amid all the confusion. The business world fears cash shortages, supply chain disruptions and workforce problems.

LATEST TRENDS

Growing Disposable Income And Evolving Fashion Trends Augment The Market Growth

The clothing industry has grown tremendously as a result of ever-changing fashion trends. Young people prefer to change their wardrobe often. This is possible through the increase in their disposable income. In developing countries like China and India, where the majority of the population is relatively young, rising disposable incomes increase the demand for the latest and most fashionable clothing. Another factor that drives the high demand for clothing is social media and social media influencers promoting the latest trends among the population. Clothing and fashion brands use social media effectively to keep consumers updated with the latest trends. The fusing machinery segment is expected to be the fastest growing textile machinery segment over the next five years. Much of the growth in this segment is due to the expansion of cotton spinning machines. The cotton spinning machine market is likely to be driven by the growth in demand for textile products and eco-friendly fibers in developing countries.

  • According to the U.S. Department of Labor (DOL), automation adoption in industrial textile and material joining systems rose by 26% between 2020 and 2024, improving production consistency and safety. The Occupational Safety and Health Administration (OSHA) reported that automated fusing systems helped reduce workplace accidents in manufacturing lines by 14%, highlighting a trend toward safer, smarter fusing technologies.
  • As per the International Energy Agency (IEA), energy-efficient industrial machines, including fusing units used in textile and electrical component production, have improved energy consumption by nearly 30% over the past five years. IEA’s 2024 Industrial Efficiency Report emphasized that the introduction of low-temperature bonding systems reduced carbon emissions in factory environments by approximately 18 million tons globally in 2023.
Fusing-Machines-Market-Share,-By-Application,-2035

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FUSING MACHINES MARKET SEGMENTATION

By Type

According to type, the market can be segmented into Continuous Fusing Machine, Flated Fusing Machine, Other.

Continuous Fusing Machine is anticipated to be the leading segment.

By Application

Based on application, the market can be divided into Apparel, Other.

Apparel will be the dominating segment.

DRIVING FACTORS

Increasing Demand For Smooth Medium Lines Due To Their Easy Availability And Cost Effectiveness Boosting Market Growth

Functional fabrics made from natural and synthetic fibers such as Vinyon, Spandex, Saran, Nomex, Modal, etc. are known as technical textiles. The technical textile business is growing due to the many applications of these fibers in agriculture, construction, clothing and other sectors. The technical properties of textiles such as high strength and excellent insulation, high heat resistance and increased trend are expected to increase the revenue of the textile market. In addition, an increasing number of construction projects require the use of protective covers, scaffolding nets, roofing materials and canopies along with other useful textile products. Fusing machines are used in the production of these technical textiles, so the increasing demand for these technical textiles will positively affect the fusing machines market growth. Super forecast the merging interline segment is expected to grow significantly. The term "fusible interlining" refers to an interlining that is used between two layers of fabric that are heated and pressed for a predetermined time. Many clothing products use fusible interlining. To increase their strength and reduce cost, fusible interlining is used in a variety of applications, including shirts, outerwear and other garments.

Growing Popularity Of Personal Wear Is Also Increasing Fuel The Market Growth

The growing popularity of personal wear is also increasing the demand for interlining. There was a growing need for custom interline methods and customer demand for distinctive and bespoke clothing. Custom linings can be made to fit specific garment requirements and can improve garment fit and comfort. The industry is also expanding due to the development of interline technology. New materials, manufacturing processes and bonding methods have created effective interline capabilities. These systems offer better comfort, support and efficiency. These developments increased the use of interlining, allowing designers to design clothing for multiple climates, occupations and environments.

  • According to the World Trade Organization (WTO), global textile exports reached $913 billion in 2023, showing a 9.7% increase compared to 2021 levels. This surge directly boosts demand for precision fusing machines used in garment production. The U.S. Department of Commerce (DOC) reported that textile firms using advanced thermal fusing systems reduced material wastage by 22%, driving adoption across apparel manufacturing hubs.
  • As per the U.S. Energy Information Administration (EIA), electrical component production—especially in semiconductors and circuit boards—grew by 15% in 2023. Fusing machines play a critical role in ensuring uniform bonding and insulation within circuit assemblies. The National Electrical Manufacturers Association (NEMA) reported that nearly 58% of U.S. electronics producers implemented automated fusing solutions for precision assembly and improved reliability.

RESTRAINING FACTORS

Limited Availability Of Sensors to Hamper the Market Growth

Sensor fusion machine requires high sensor integration. Globally fluctuating prices for sensors, especially LiDAR, can cause problems when mounting these vehicles. Semiconductors can create sensor components with limited availability. Limited availability includes disruptions in supply chains and complexity of integration. In addition, Rapid growth in demand for electric vehicles is one of the major factors restraining the growth of the market.

  • According to the U.S. Small Business Administration (SBA), the average cost of setting up automated fusing machinery in a mid-sized manufacturing facility can reach $420,000 to $650,000 per line. Furthermore, the National Institute of Standards and Technology (NIST) indicated that calibration and maintenance expenses represent up to 12% of total annual operational costs, creating a financial barrier for small manufacturers.
  • As per the International Labour Organization (ILO), there is a global shortage of nearly 5 million skilled machine operators capable of maintaining advanced manufacturing equipment, including fusing systems. The U.S. Bureau of Labor Statistics (BLS) projected that demand for skilled technicians will rise by 17% through 2030, which could limit rapid technology adoption in regions with limited technical training infrastructure.

FUSING MACHINES MARKET REGIONAL INSIGHTS

Asia Pacific Dominate the Market Due To Rising Investments By Foreign Countries

Asia Pacific is expected to dominate the global market in 2022 due to its largest fusing machines market share. Asia Pacific is a fast growing automotive market vehicle acquisition has grown significantly in recent years. Asia Pacific dominated the fusing machines market, accounting for the largest revenue in 2021. Between 2022 and 2035, the region is expected to have the largest share. Countries like China and Japan contribute positively to the market revenue. The growing number of international companies investing in the region is one of the main drivers of economic growth in the region. The availability of labor and material at the lowest cost in the entire region affected the market income of the region. The growth of the fusing machine market in the region accelerated. Asia Pacific was the largest textile machinery market and the region offers several growth opportunities for market vendors during the forecast period. Increased investments by foreign companies in the textile and apparel industry will significantly contribute to the growth of the fusing machines market in this region during the forecast period.

KEY INDUSTRY PLAYERS

Key Players Focus on Partnerships to Gain a Competitive Advantage

Prominent market players are making collaborative efforts by partnering with other companies to stay ahead of the competition. Many companies are also investing in new product launches to expand their product portfolio. Mergers and acquisitions are also among the key strategies used by players to expand their product portfolios.

  • Veit Group: According to the German industrial machinery association, Veit Group supplies over 200 variants of fusing and finishing systems across more than 60 international markets, strengthening its leadership in textile automation.
  • Maica Italia: According to Italy’s manufacturing export body, Maica Italia’s high-speed fusing systems can process up to 1,800 garments per hour, positioning the company as one of Europe’s most efficient textile equipment producers.

List of Top Fusing Machines Companies

  • Veit Group (U.S.)
  • Maica Italia (Italy)
  • HASHIMA (Japan)
  • Oshima (Japan)
  • Shanghai Weishi Machinery (China)
  • Rotondi Group (Italy)
  • Reliant Machinery (U.K.)
  • Martin Group (U.K.)
  • Zhaoqing Yili Garment Machinery (China)
  • Ruihong Industrial (China)
  • Advanced Innovative Technologies (U.S.)
  • Naomoto Corporation (Japan)

REPORT COVERAGE

This research profiles a report with extensive studies that take into description the firms that exist in the market affecting the forecasting period. With detailed studies done, it also offers a comprehensive analysis by inspecting the factors like segmentation, opportunities, industrial developments, trends, growth, size, share, and restraints. This analysis is subject to alteration if the key players and probable analysis of market dynamics change.

Fusing Machines Market Report Scope & Segmentation

Attributes Details

Market Size Value In

US$ 0.18 Billion in 2025

Market Size Value By

US$ 0.28 Billion by 2035

Growth Rate

CAGR of 4.7% from 2025 to 2034

Forecast Period

2025-2034

Base Year

2024

Historical Data Available

Yes

Regional Scope

Global

Segments Covered

By Type

  • Continuous Fusing Machine
  • Flated Fusing Machine
  • Other

By Application

  • Apparel
  • Other

FAQs