Hydraulic Power Units for Aircraft Market Size, Share, Growth, and Industry Analysis, By Type (Electric Motor Type and Diesel/Gasoline Engine Type), By Application (Civil & Commercial and Military), Regional Insights and Forecast From 2025 To 2035

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HYDRAULIC POWER UNITS FOR AIRCRAFT MARKET OVERVIEW

The global hydraulic power units for aircraft market was valued at USD 0.02 billion in 2025 and is expected to rise to USD 0.03 billion in 2026, eventually reaching USD 0.09 billion by 2035, expanding at a CAGR of 8.6% from 2025 to 2035.

Hydraulic Power Units (HPUs) in aircraft play a crucial role in powering various systems and components, ensuring safe and efficient flight operations. These units generate hydraulic pressure to operate systems like landing gear, flight control surfaces, thrust reversers, and brakes. Hydraulic power units typically consist of components such as pumps, reservoirs, filters, pressure regulators, and control valves. They are often integrated into the aircraft's overall hydraulic system.

Hydraulic power units in aircraft power the hydraulic actuators responsible for controlling ailerons, elevators, and rudders, allowing the pilot to control the aircraft's attitude and direction. Hydraulic power units retract and extend the landing gear, ensuring safe takeoff and landing. They power the hydraulic brakes, allowing precise control during taxiing, landing, and takeoff. In some aircraft, hydraulic power is used to deploy thrust reversers, which help decelerate the aircraft after landing.

KEY FINDINGS

COVID-19 IMPACT

Reduced Demand for New Aircraft resulted in Recession of the Market

The global COVID-19 pandemic has been unprecedented and staggering, with the market experiencing lower-than-anticipated demand across all regions compared to pre-pandemic levels. The sudden rise in CAGR is attributable to market’s growth and demand returning to pre-pandemic levels.

COVID-19 had a life changing impact globally. The hydraulic power units for aircraft market was significantly affected. The virus had various impacts on different markets. Lockdowns were imposed in several nations. This erratic pandemic caused disruptions on all sorts of businesses. Restrictions tightened during the pandemic due to increasing number of cases. Numerous Industries were affected.

One of the most significant impacts was the sharp reduction in demand for new commercial aircraft. Airlines around the world grounded a substantial portion of their fleets due to travel restrictions and reduced passenger demand. As a result, many aircraft manufacturers faced order cancellations and deferred deliveries, leading to a decreased need for new hydraulic power units. Airlines faced severe financial challenges during the pandemic. Some airlines entered bankruptcy proceedings, and many were forced to cut costs wherever possible. This included deferring maintenance and replacement of aircraft components, including hydraulic power units, which impacted aftermarket sales.

Airlines and maintenance providers also reduced their spending on maintenance and retrofitting projects during the pandemic, affecting the demand for replacement hydraulic power units and upgrades. The market is anticipated to boost the hydraulic power unit for aircraft market share following the pandemic.

LATEST TRENDS

Integration of Electric Systems to Broaden Market Growth

The aviation industry has been exploring electric and hybrid-electric propulsion systems for aircraft. While hydraulic systems are still vital for many functions, there's a trend toward integrating electric systems where feasible to improve efficiency and reduce the reliance on hydraulic power. This can include the use of electric actuators for certain functions.

Advancements in sensor technology and data analytics are leading to the development of "smart" hydraulic systems. These systems can monitor the health and performance of hydraulic components in real-time, allowing for predictive maintenance and improved reliability. These latest developments are anticipated to boost the hydraulic power units for aircraft market share.

• According to the U.S. Federal Aviation Administration (FAA), over 65% of U.S. commercial aircraft maintenance facilities now use hydraulic power units for ground support in 2023.

• According to the European Union Aviation Safety Agency (EASA), around 40% of new hydraulic units feature energy-saving technologies to reduce power consumption and operational costs.

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HYDRAULIC POWER UNITS FOR AIRCRAFT MARKET SEGMENTATION

By Type

Based on type, the market is divided into Electric Motor Type and Diesel/Gasoline Engine Type.

Electric Motor Type holds the major share of the global market in terms of type.

By Application

Based on application, the market is segmented into Civil & Commercial and Military.

Civil & Commercial holds the major share of the market by application.

DRIVING FACTORS

Advancements in Aircraft Technology to Boost Market Share

As aircraft technology advances, there is a growing demand for more sophisticated and efficient hydraulic systems. Newer aircraft often require hydraulic power units that are lighter, more energy-efficient, and capable of supporting advanced flight control systems. The need to upgrade and retrofit older aircraft with advanced hydraulic systems also drives the market. Airlines and military operators often invest in modernizing their existing fleets to improve efficiency and safety.

Aircraft Production and Fleet Expansion to Boost Market Size

The military and defense sector is a significant driver of the hydraulic power units market, as military aircraft rely heavily on hydraulic systems for various functions, including weapon systems and landing gear. The overall demand for hydraulic power units is closely tied to the production of new aircraft and the expansion of airline fleets. When aircraft manufacturers receive orders for new planes or when airlines expand their operations, there is an increased need for hydraulic systems. These factors are anticipated to drive the hydraulic power units market share.

• According to the International Air Transport Association (IATA), over 25,000 commercial aircraft are in active service worldwide, boosting demand for hydraulic power units for ground and in-flight operations.

• According to the U.S. Department of Transportation, over 70% of airports in North America utilize hydraulic power units to support aircraft maintenance and operations.

RESTRAINING FACTORS

Economic Downturns to Hamper Market Share

Economic downturns, such as recessions or financial crises, can lead to reduced air travel demand and decreased aircraft orders. Airlines may defer the purchase of new aircraft or delay retrofitting projects, affecting the demand for hydraulic power units. Unforeseen events, such as a global health crisis like COVID-19, can lead to a sudden and severe reduction in air travel demand, impacting the aviation industry and, subsequently the market.

Cost pressures in the aviation industry can lead to demands for more cost-effective solutions. Manufacturers may face pressure to reduce the cost of hydraulic power units, potentially impacting profit margins. The factors are anticipated to hinder the growth of the hydraulic power units market share.

• According to the U.S. Department of Commerce, nearly 35% of small airports and aviation facilities cite high costs as a barrier to upgrading or procuring new hydraulic power units.

• According to the Federal Aviation Administration (FAA), around 30% of smaller aviation service providers report challenges in operating and maintaining advanced hydraulic power units.

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HYDRAULIC POWER UNITS FOR AIRCRAFT MARKET REGIONAL INSIGHTS

North America Holds the Major Share of the Global Market with Strong Aerospace and Aviation Industry

North America, particularly the United States, has traditionally been a major player in the global aviation and aerospace industry. It is home to several large aircraft manufacturers, defense contractors, and hydraulic system suppliers. The U.S. Department of Defense is one of the world's largest consumers of aircraft and related systems. The military aviation sector requires a significant number of advanced hydraulic power units for fighter jets, cargo planes, helicopters, and other military aircraft.

North America, especially the United States, is at the forefront of aerospace research and development. This region invests heavily in innovation, leading to the development of cutting-edge aircraft technologies and hydraulic systems.

KEY INDUSTRY PLAYERS

Key Players Focus on Partnerships to Gain a Competitive Advantage

Prominent market players are making collaborative efforts by partnering with other companies to stay ahead in the competition. Many companies are also investing in new product launches to expand their product portfolio. Mergers and acquisitions are also among the key strategies used by players to expand their product portfolio.

• Tronair: According to Tronair reports, the company has supplied over 2,500 hydraulic power units for commercial and military aircraft operations globally.

• Hydraulics International: According to Hydraulics International press releases, its units are operational in over 1,800 airports and airbases worldwide as of 2023.

List of Top Hydraulic Power Units for Aircraft Companies

• Tronair [U.S.]
• Hydraulics International [U.S.]
• TEST-FUCHS [U.S.]
• Aero Specialties [U.S.]
• Hycom [Netherlands]
• Deshons Hydraulique [France]
• A&P Hydraulics [U.S.]

REPORT COVERAGE

This research profiles a report with extensive studies that take into description of the firms that exist in the market affecting the forecasting period. With detailed studies done, it also offers a comprehensive analysis by inspecting the factors like segmentation, opportunities, industrial developments, trends, growth, size, share, restraints, etc. This analysis is subject to alteration if the key players and probable analysis of market dynamics changes.