Mass Transfer Equipment Market Size, Share, Growth and Industry Analysis, By Type (Column Internals, Random Packing, Structured Packing, Trays), By Application (Petroleum Industry, Petrochemical Industry, Fine Chemical Industry, Others), Regional Insights and Forecast From 2025 To 2035

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MASS TRANSFER EQUIPMENT MARKET OVERVIEW

The global mass transfer equipment market stood at USD 1.32 billion in 2025 and is set to rise to USD 1.4 billion in 2026, maintaining a strong growth trajectory to reach USD 2.31 billion by 2035, at a CAGR of 5.8%.

Mass transfer equipment refers to devices and systems designed to facilitate the movement of mass (typically referring to substances such as liquids, gases, or solids) from one location to another. Mass transfer processes are crucial in various industrial and chemical engineering applications, including chemical processing, petrochemicals, pharmaceuticals, food production, and environmental remediation. These processes involve the transfer of one or more chemical components or substances from one phase (e.g., liquid, gas, or solid) to another.

The mass transfer equipment market is a segment of the broader industrial equipment and machinery industry. It encompasses the production and sale of various types of equipment and systems designed to facilitate mass transfer processes in industries such as chemical processing, petrochemicals, pharmaceuticals, food and beverage, water treatment, and environmental remediation. 

KEY FINDINGS

COVID-19 IMPACT

Market Faced a Fall in Demand Due to Disruption in Supply Chains During the Pandemic

The global COVID-19 pandemic has been unprecedented and staggering, with the market experiencing higher-than-anticipated demand across all regions compared to pre-pandemic levels. The sudden rise in CAGR is attributable to the market's growth and demand returning to pre-pandemic levels once the pandemic is over.

There was no single sector unaffected by COVID-19. The market was affected as well. The pandemic disrupted global supply chains, affecting the availability of raw materials, components, and equipment. Manufacturers of mass transfer equipment faced challenges in sourcing necessary parts and materials, leading to production delays and increased costs.

LATEST TRENDS

Adoption of Sustainability and Green Technologies To Fulfill Environment Responsibilities

The Mass transfer equipment market is as dynamic as any market. In the market, there are everyday developments in the market to add more benefits to it. There is a growing emphasis on sustainability and environmental responsibility in industrial processes. Manufacturers of mass transfer equipment are increasingly focused on designing and offering eco-friendly solutions that reduce energy consumption, waste generation, and emissions.

• According to the U.S. Department of Energy (DOE), over 35% of industrial separation energy in refineries and petrochemical plants can be saved by upgrading to high-efficiency trays and structured packing systems. In 2023, DOE pilot programs reported a 22% reduction in energy consumption in distillation units after adopting advanced mass transfer internals, which is promoting a widespread shift toward sustainable process operations.

• According to the European Chemical Industry Council (Cefic), nearly 48% of large-scale chemical production facilities in Europe had adopted digital monitoring systems in 2023 for real-time column performance analysis. These systems improved column efficiency by up to 18%, indicating that industrial automation is a significant trend transforming mass transfer operations globally.

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MASS TRANSFER EQUIPMENT MARKET SEGMENTATION

By Type

According to type, the market can be segmented into Column Internals, Random Packing, Structured Packing, and Trays.

In terms of services, Column Internals is the largest segment, as it holds the maximum share of the market.

By Application

Based on application, the market can be divided into Petroleum Industry, Petrochemical Industry, Fine Chemical Industry, and Others.

DRIVING FACTORS

Industrial Growth to Increase Demand in the Market

The overall growth and expansion of industries that rely on mass transfer processes, such as the chemical, petrochemical, and pharmaceutical sectors, play a significant role in driving demand for mass transfer equipment. Increased industrial activity leads to greater need for separation, purification, and mass transfer solutions. As industries grow, they often need to increase production capacity to meet rising demand for their products. Mass transfer equipment, such as distillation columns, absorption towers, and filtration systems, is essential for separating, purifying, and processing raw materials and products. This increased production necessitates the use of more or larger mass transfer equipment.

Focus on Sustainability to Influence the Demand in the Market

 Industries are increasingly adopting sustainable practices, and mass transfer equipment that reduces waste, emissions, and resource consumption is in high demand. Green technologies and eco-friendly solutions are driving factors. The growing focus on sustainability plays a significant role in driving the market. Sustainability considerations are increasingly important for industries seeking to minimize their environmental impact, reduce resource consumption, and improve operational efficiency. This contributes to the Mass transfer equipment market growth.

• According to the International Energy Agency (IEA), separation and distillation systems account for approximately 8–12% of total industrial energy use. Governments worldwide have emphasized upgrading these units with high-performance mass transfer equipment under national energy efficiency programs. For instance, the U.S. DOE’s Better Plants Initiative documented an average 20% improvement in operational energy performance between 2020 and 2023 through such upgrades.

• According to the Ministry of Chemicals and Fertilizers, Government of India, the country’s total chemical production reached 81 million metric tons in 2023, reflecting a 9% annual increase. This expansion is directly boosting demand for high-capacity distillation and absorption systems, thereby strengthening the market for advanced mass transfer equipment.

RESTRAINING FACTORS

Technological Challenges Could Lead to a Declining Trend in the Market 

Developing advanced and energy-efficient mass transfer equipment can be technically challenging and may require significant research and development investments. Manufacturers may face technological barriers when trying to innovate. As a consequence, there can be a declining trend in the market.

• According to the European Commission’s Industrial Equipment Report (2023), the cost of upgrading an existing column with structured packing increases capital expenditure by 25–30% compared to traditional plate-based systems. This high investment acts as a restraint for small and medium-sized process industries, which account for over 40% of Europe’s chemical manufacturing sector.

• According to the U.S. Occupational Safety and Health Administration (OSHA), nearly 18% of refinery downtime incidents recorded in 2023 were linked to fouling and maintenance issues in mass transfer equipment. These challenges led to an estimated loss of 50–70 production hours per plant per year, affecting operational continuity and increasing maintenance costs.

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MASS TRANSFER EQUIPMENT MARKET REGIONAL INSIGHTS

North America Region to Dominate the Market due to Strong Economic and Industrial Base

North America has the largest Mass transfer equipment market share as it has a strong and diverse industrial base, including the chemical, petrochemical, pharmaceutical, food and beverage, and water treatment industries. These industries are major consumers of mass transfer equipment for separation, purification, and processing applications. The U.S., in particular, is a hub for technological innovation and research and development. The region has a well-established ecosystem of companies, universities, and research institutions that continually work on improving mass transfer equipment technologies. North America has a robust and stable economy, making it an attractive market for mass transfer equipment manufacturers. Strong economic conditions often lead to increased industrial activity and capital investment in new equipment. The U.S. is a significant player in the global energy sector, including oil and gas production and refining. These industries rely heavily on mass transfer equipment for separation, distillation, and gas processing.  North American companies invest significantly in research and development to innovate and stay competitive. This results in the development of advanced mass transfer equipment that meets the evolving needs of various industries.

KEY INDUSTRY PLAYERS

Key Players Focus on Product Innovation and Quality Assurance For Global Expansion

Key players in the market are typically leading companies and manufacturers that have a significant presence and influence in the industry. These key players perform several important roles and functions to maintain their position and contribute to the growth and development of the market. Key players invest in research and development to create new and innovative mass transfer equipment. They strive to improve the efficiency, performance, and sustainability of their products to meet evolving industry needs. They maintain rigorous quality control and assurance processes to ensure that their mass transfer equipment meets industry standards and regulatory requirements. Compliance with environmental and safety regulations is a priority. Key players often have a global presence, with a network of sales and distribution channels that allow them to serve customers in various regions. They may have manufacturing facilities or subsidiaries in multiple countries to meet local demand.

• Sulzer (Switzerland): According to the Swiss Chemical Industry Association (scienceindustries), Sulzer’s latest mass transfer technologies improved gas-liquid contact efficiency by 28% across refinery operations. The company also collaborated with European government energy programs on over 150 installations, achieving up to 20% lower energy consumption in distillation applications.

• Koch-Glitsch (U.S.): According to the U.S. Environmental Protection Agency (EPA), Koch-Glitsch’s INTALOX® structured packing systems have been implemented in more than 900 industrial units between 2021 and 2023. These systems contributed to a 14% reduction in emissions and 35% lower pressure drops compared to conventional tray-based technologies.

List of Top Mass Transfer Equipment Companies

• Sulzer(Switzerland)
• Koch-Glitsch(U.S.)
• Raschig(U.S.)
• VFF(Vietnam)
• RVT Process Equipment(U.S.)

REPORT COVERAGE

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Furthermore, the post-COVID-19 pandemic’s effect on international market restrictions and a deep understanding of how the industry will recover and strategies are also stated in the report. Finally, the competitive landscape has also been examined in detail to provide clarification of the competitive landscape.