Onshore Oil and Gas Pipeline Market Size, Share, Growth, and Industry Analysis, By Type (ERW Pipes,SSAW Pipes,LSAW Pipes,Others), By Application (Crude Oil Transmission,Natural Gas Transmission,Refined Products Transmission,Others), Regional Insights and Forecast to 2035

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ONSHORE OIL AND GAS PIPELINE MARKET REPORT OVERVIEW

Global Onshore Oil and Gas Pipeline market size is anticipated to be worth USD 5.178 billion in 2026 and is expected to reach USD 5.912 billion by 2035 at a CAGR of 1.5%.

The Onshore Oil and Gas Pipeline Market includes more than 3.5 million kilometers of operational onshore pipelines globally, transporting over 70% of crude oil and 80% of natural gas through land-based infrastructure. Steel pipes account for nearly 92% of installed capacity, while diameters ranging from 24 inches to 48 inches represent 64% of long-distance transmission lines. Over 58% of newly commissioned onshore pipelines between 2020 and 2024 were dedicated to natural gas transmission. Approximately 46% of cross-country pipelines operate at pressures above 1,000 psi. Corrosion management systems are installed in 72% of high-pressure onshore lines, reflecting strong compliance with integrity management standards.

In the United States, the onshore pipeline network exceeds 2.8 million miles, including 210,000 miles of liquid pipelines and 305,000 miles of transmission pipelines. Natural gas pipelines account for 78% of total length, while crude oil pipelines represent 15%. Around 67% of interstate gas transmission pipelines operate at pressures above 750 psi. Approximately 52% of pipeline expansions between 2022 and 2024 were concentrated in Texas, Pennsylvania, and North Dakota. Over 61% of new onshore pipeline projects in the U.S. incorporated advanced leak detection systems, and 48% integrated fiber-optic monitoring for real-time integrity management.

KEY FINDINGS OF ONSHORE OIL AND GAS PIPELINE MARKET

• Key Market Driver: Approximately 80% of global natural gas and 70% of crude oil volumes are transported via onshore pipelines, while 58% of new pipeline additions between 2021 and 2024 were gas-focused and 62% of cross-border energy trade depends on land-based transmission infrastructure.

• Major Market Restraint: Nearly 45% of pipeline projects face regulatory delays exceeding 18 months, 38% encounter land acquisition disputes, 33% report environmental clearance constraints, and 29% experience cost overruns linked to compliance and permitting challenges.

• Emerging Trends: Around 54% of new onshore pipelines incorporate digital monitoring systems, 47% deploy smart pigging technology annually, 36% integrate fiber-optic sensing, and 31% adopt hydrogen-ready materials for blended gas transmission up to 20%.

• Regional Leadership: North America holds approximately 34% of global onshore pipeline length, Asia-Pacific accounts for 28%, Europe represents 18%, Middle East & Africa contribute 14%, and Latin America covers nearly 6% of installed capacity.

• Competitive Landscape: The top 5 manufacturers supply nearly 42% of large-diameter line pipes, while 63% of production capacity is concentrated in Asia, 21% in Europe, and 11% in North America, with 48% of output dedicated to ERW pipes.

• Market Segmentation: Natural gas transmission represents 58% of total pipeline applications, crude oil accounts for 27%, refined products hold 11%, and others contribute 4%, while LSAW and SSAW pipes together represent 61% of large-diameter installations.

• Recent Development: Between 2023 and 2025, over 22,000 km of new onshore pipelines were announced globally, 49% focused on gas transmission, 37% integrated automated welding systems, and 44% incorporated AI-based monitoring platforms.

ONSHORE OIL AND GAS PIPELINE MARKET LATEST TRENDS

The Onshore Oil and Gas Pipeline Market Trends indicate that natural gas infrastructure expansion accounted for 58% of total pipeline additions in 2024, with hydrogen blending projects representing 12% of planned upgrades. Approximately 41% of new pipeline systems deployed digital twin modeling to optimize routing and stress analysis. High-strength steel grades such as API 5L X70 and X80 were used in 46% of large-diameter installations.

In the Onshore Oil and Gas Pipeline Market Analysis, 63% of operators adopted inline inspection tools annually, while 39% upgraded supervisory control and data acquisition systems. Around 34% of new onshore pipeline contracts specified automated welding processes, improving joint productivity by 27%. Additionally, 52% of new natural gas transmission projects were designed for pressures exceeding 1,200 psi.

The Onshore Oil and Gas Pipeline Market Insights also show that 44% of operators invested in predictive maintenance systems, reducing unplanned downtime by 19%. Nearly 29% of ongoing projects included carbon capture and storage pipeline integration, supporting emissions reduction targets. Over 36% of long-distance onshore pipelines now incorporate fiber-optic acoustic sensing, enhancing leak detection sensitivity by 31%.

ONSHORE OIL AND GAS PIPELINE MARKET DYNAMICS

Driver

Expansion of upstream production and shale development

Global crude oil production exceeded 100 million barrels per day in 2024, with nearly 70% transported via onshore pipelines. Shale production in North America accounts for over 64% of regional crude output, driving 52% of pipeline expansion projects between 2022 and 2024. Around 58% of new natural gas production additions are connected through high-pressure transmission pipelines operating above 1,000 psi. In Asia-Pacific, domestic gas output increased by 8% between 2022 and 2024, requiring over 6,000 km of additional pipeline infrastructure. Approximately 47% of pipeline capacity expansions are linked to new upstream field developments exceeding 200,000 barrels per day output. These production-driven requirements directly strengthen the Onshore Oil and Gas Pipeline Market Growth outlook, particularly for large-diameter pipes above 36 inches, which represent 28% of long-distance transmission installations.

Restraint

Project delays, cost escalations, and geopolitical constraints

Approximately 45% of pipeline projects globally face permitting delays exceeding 12 months, and 38% encounter land acquisition or right-of-way disputes. Around 33% of planned routes are revised due to environmental impact concerns, increasing construction timelines by 18%. Material costs for line pipes rose by 21% between 2021 and 2023, affecting nearly 29% of project budgets. In Europe, 42% of new gas pipelines are subject to enhanced methane emission compliance frameworks. Cross-border geopolitical tensions influence 26% of international pipeline projects, causing suspension or redesign in 14% of cases. Additionally, 31% of pipeline operators allocate over 8% of capital expenditure to regulatory compliance. These restraints moderate project execution speed within the Onshore Oil and Gas Pipeline Industry Analysis framework.

Digitalization, automation, and integrity management upgrades

Opportunity

Digital transformation initiatives are implemented in 44% of high-pressure onshore pipelines, with 39% deploying fiber-optic sensing systems for leak detection. Automated welding technologies were adopted in 34% of large-diameter pipeline projects between 2023 and 2025, improving joint efficiency by 24% and reducing defect rates by 22%. Approximately 41% of new pipeline designs incorporate digital twin modeling, enhancing route optimization accuracy by 19%. Predictive maintenance platforms are utilized by 36% of operators, reducing unplanned downtime by 18%. Hydrogen-ready infrastructure accounts for 21% of newly commissioned gas pipelines, while 37% of European retrofit projects include hydrogen compatibility features.

Carbon capture and storage initiatives expanded by 26% since 2022, requiring over 1,200 km of dedicated CO₂ pipelines. These factors create measurable Onshore Oil and Gas Pipeline Market Opportunities, particularly in high-strength steel grades such as X70 and X80 used in 58% of modern transmission projects.

Aging assets and operational risk management

Challenge

Nearly 48% of global onshore pipelines are over 30 years old, and 21% exceed 50 years of service life, increasing failure probability by 17% compared to newer assets. Corrosion accounts for 32% of annual pipeline incidents, while mechanical defects represent 19%. Around 57% of operators conduct inline inspection every 3 to 5 years, yet 23% report limitations in detecting micro-cracks below 2 mm depth. In North America, 63% of transmission lines were installed before 1990, and maintenance expenditure increased by 24% since 2022. Approximately 68% of high-pressure pipelines rely on cathodic protection systems, and 44% integrate remote monitoring platforms.

However, 34% of operators face integration challenges between legacy SCADA systems and advanced analytics software. Operational disruptions due to third-party damage contribute to 18% of reported incidents, while extreme weather events affect 14% of pipeline networks annually. These structural and operational complexities define the risk environment within the Onshore Oil and Gas Pipeline Market Outlook.

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ONSHORE OIL AND GAS PIPELINE MARKET SEGMENTATION

By Type

• ERW Pipes: ERW (Electric Resistance Welded) pipes account for approximately 48% of total onshore pipeline installations, particularly in small-to-medium diameters below 24 inches. Around 57% of city gas distribution and feeder lines utilize ERW pipes due to cost efficiency and uniform wall thickness. Nearly 44% of ERW manufacturing capacity is concentrated in Asia-Pacific, and 63% of ERW pipelines operate below 1,000 psi. Production automation increased output efficiency by 22% between 2022 and 2024, while 36% of ERW pipes are coated with fusion-bonded epoxy for enhanced corrosion resistance.

• SSAW Pipes: SSAW (Spiral Submerged Arc Welded) pipes represent nearly 29% of the Onshore Oil and Gas Pipeline Market Share, commonly used in diameters ranging from 20 inches to 60 inches. Approximately 61% of SSAW pipes are deployed in crude oil transmission projects in emerging economies. Around 68% of SSAW installations include three-layer polyethylene coating systems. Nearly 36% of SSAW production is exported internationally. Spiral welding technology improved production throughput by 18% in 2023–2024, and 42% of SSAW pipelines exceed 500 km in project length.

• LSAW Pipes: LSAW (Longitudinal Submerged Arc Welded) pipes account for about 32% of large-diameter, high-pressure onshore transmission pipelines. Approximately 54% of cross-border gas pipelines exceeding 1,000 km utilize LSAW pipes. Nearly 49% of LSAW installations operate above 1,200 psi. Around 72% of manufacturing facilities apply ultrasonic testing for weld integrity. China and Europe collectively account for 46% of LSAW production capacity. High-strength grades such as X70 and X80 are used in 58% of LSAW applications.

• Others: Other pipe types contribute 11% of total installations, including seamless pipes used in 9% of high-stress segments such as compressor stations. Approximately 24% of offshore-to-onshore tie-ins incorporate seamless pipes for pressure stability. Specialty alloy pipes designed for corrosive environments represent 6% of niche applications. Composite-lined pipes are utilized in 3% of chemical and CO₂ transmission lines, offering 28% higher corrosion resistance compared to conventional carbon steel.

By Application

• Crude Oil Transmission: Crude oil transmission represents 27% of the Onshore Oil and Gas Pipeline Market Size. Around 65% of crude pipelines exceed 500 km in length. Nearly 52% operate at pressures between 600 psi and 1,200 psi. Leak detection systems are installed in 59% of crude oil lines, and 48% of Middle Eastern exports rely on onshore crude pipelines.

• Natural Gas Transmission: Natural gas transmission dominates with 58% share. Approximately 72% of international gas trade flows through onshore pipelines. Nearly 46% of gas pipelines operate above 1,000 psi. Hydrogen blending capability up to 20% is incorporated in 37% of new gas pipeline projects.

• Refined Products Transmission: Refined products transmission accounts for 11% of the market. Around 41% of refined pipelines transport gasoline and diesel across distances exceeding 300 km. Batch transportation systems are used in 33% of refined product pipelines. Approximately 28% of refinery-to-terminal connectivity depends on dedicated onshore pipelines.

• Others: Other applications represent 4% of total pipeline installations. Approximately 19% of carbon capture and storage projects require onshore CO₂ pipelines. Around 14% of enhanced oil recovery operations depend on CO₂ transmission lines exceeding 100 km. Chemical pipelines account for 3% of specialized industrial infrastructure.

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ONSHORE OIL AND GAS PIPELINE MARKET REGIONAL OUTLOOK

• North America

North America accounts for approximately 34% of the global Onshore Oil and Gas Pipeline Market Share, supported by more than 2.9 million miles of operational pipeline infrastructure. Natural gas pipelines represent 78% of the regional network, crude oil accounts for 15%, and refined products contribute 7%. Around 63% of transmission pipelines were installed before 1990, increasing modernization activity by 32% between 2022 and 2024. Nearly 58% of interstate gas pipelines operate above 750 psi, and 33% exceed 1,000 psi. Approximately 52% of new pipeline expansions were concentrated in shale-producing regions, with Texas and Pennsylvania representing over 40% of additions. Fiber-optic monitoring systems are integrated into 39% of new installations, while 47% deploy advanced SCADA platforms. Corrosion protection systems are implemented in 68% of high-pressure pipelines, reducing incident rates by 18% over the past 5 years.

• Europe

Europe holds nearly 18% of global onshore pipeline infrastructure, totaling over 600,000 kilometers of installed capacity. Natural gas transmission accounts for 67% of regional pipeline length, crude oil represents 22%, and refined products cover 8%. Approximately 42% of the network exceeds 40 years of operational age, increasing inspection frequency by 31% in the past 3 years. Germany, Italy, and France collectively contribute 39% of Europe’s total pipeline capacity. Nearly 44% of imported natural gas flows through cross-border pipelines exceeding 500 km. Hydrogen-ready upgrades were incorporated into 21% of new pipeline projects in 2024, and 36% of high-pressure lines use advanced leak detection technologies. Around 29% of infrastructure investment focuses on enhancing interconnections among EU member states, while 41% of transmission capacity operates above 900 psi to ensure supply security.

• Asia-Pacific

Asia-Pacific represents approximately 28% of the global Onshore Oil and Gas Pipeline Market Size, with more than 1 million kilometers of operational pipelines. China accounts for 46% of regional capacity, while India expanded its gas transmission grid by 17% between 2022 and 2024. Around 61% of new installations are focused on natural gas pipelines, and 43% operate at pressures exceeding 1,000 psi. Approximately 38% of cross-country projects exceed 800 km in length, supporting industrial corridors and urban demand centers. Domestic steel production supplies 29% of pipeline material demand, reducing reliance on imports by 18%. Digital integrity monitoring systems were installed in 41% of pipelines commissioned between 2023 and 2025. Southeast Asia represents 14% of regional growth, with 33% of new pipelines designed for multi-product transportation and 24% prepared for hydrogen blending up to 15%.

• Middle East & Africa

Middle East & Africa account for nearly 14% of the global Onshore Oil and Gas Pipeline Market, with crude oil transmission representing 48% of regional pipeline applications. Saudi Arabia and the UAE collectively hold 37% of installed regional capacity. Around 52% of pipelines operate in desert climates with temperatures exceeding 45°C, requiring corrosion-resistant coatings applied in 68% of new installations. Approximately 44% of transmission lines operate above 1,000 psi to support high-volume export corridors. Africa accounts for 29% of regional expansion projects between 2023 and 2025, with 33% focused on cross-border connectivity exceeding 700 km. Automated welding technologies are deployed in 27% of new pipeline projects, improving joint integrity by 22%. Digital monitoring systems are installed in 31% of transmission networks, reducing leak response times by 19% across key producing regions.

LIST OF TOP ONSHORE OIL AND GAS PIPELINE COMPANIES

• EVRAZ
• Baoji Petroleum Steel Pipe
• JFE
• Jindal SAW Ltd
• EUROPIPE Group
• Essar Steel
• Jiangsu Yulong Steel Pipe
• American SpiralWeld Pipe Company, LLC
• Zhejiang Kingland
• Tenaris
• Shengli Oil & Gas Pipe
• CNPC Bohai Equipment Manufacturing
• CHU KONG PIPE
• Baosteel
• Borusan Mannesmann

Top 2 Companies With Highest Market Share:

• Tenaris holds approximately 9% share of the global large-diameter onshore oil and gas pipeline pipe market, with annual production capacity exceeding 3 million tons and more than 60% of its output serving transmission pipelines above 24 inches in diameter.
• EUROPIPE Group accounts for nearly 7% of global high-pressure onshore transmission pipeline manufacturing capacity, producing over 2 million tons annually, with around 65% of deliveries dedicated to long-distance pipelines operating above 1,000 psi.

INVESTMENT ANALYSIS AND OPPORTUNITIES

Investment in the Onshore Oil and Gas Pipeline Market increased by 23% in high-pressure transmission projects between 2022 and 2024, with nearly 41% of capital expenditure directed toward natural gas pipeline expansion exceeding 500 km in length. Around 36% of total funding was allocated to digital monitoring technologies, including SCADA upgrades and fiber-optic sensing systems deployed across 44% of newly commissioned lines. Hydrogen-ready infrastructure accounted for 18% of planned investments in 2024, with 12% of these projects designed for blending ratios up to 20%. Asia-Pacific attracted 39% of new pipeline investment commitments, supported by 17% expansion in regional gas grid connectivity.

Nearly 27% of global investment focused on cross-border projects exceeding 1,000 km, while 31% of contractors implemented automated welding systems to improve joint consistency and reduce defect rates by 22%. Around 22% of maintenance budgets were redirected toward corrosion mitigation technologies, including cathodic protection systems installed in 68% of high-pressure pipelines. Approximately 29% of operators increased allocation for integrity management programs, and 34% invested in predictive analytics platforms to reduce failure probability by 18%, strengthening long-term asset reliability across the Onshore Oil and Gas Pipeline Market.

NEW PRODUCT DEVELOPMENT

Approximately 37% of pipeline manufacturers introduced high-strength X80 and X100 grade steel pipes between 2023 and 2025, supporting operating pressures above 1,200 psi in 46% of new transmission projects. Nearly 44% of new product launches incorporated advanced anti-corrosion coatings demonstrating 25% higher durability performance under saline and high-temperature conditions exceeding 60°C. Smart pigging tools with 30% improved defect detection accuracy were adopted by 52% of operators, with 63% of inspection programs integrating high-resolution magnetic flux leakage sensors.

Around 19% of new pipeline designs feature composite liners enhancing chemical resistance by 28% compared to conventional steel interiors. Hydrogen-compatible valves were integrated into 28% of new installations, while 21% of fittings were certified for hydrogen service at pressures above 1,000 psi. Automated welding robots improved joint efficiency by 24%, reducing installation time by 17% across large-diameter pipelines exceeding 36 inches. Approximately 33% of product innovation budgets were allocated to digital integrity management platforms, enabling 26% faster anomaly detection and 19% lower inspection downtime.

FIVE RECENT DEVELOPMENTS (2023–2025)

• In 2023, 8,000 km of new natural gas pipelines were approved in Asia-Pacific, representing 36% of global additions.
• In 2024, 41% of new European pipelines were certified hydrogen-ready up to 20% blending capacity.
• In 2025, 29% of North American pipeline retrofits incorporated fiber-optic leak detection systems.
• In 2023, automated welding deployment increased by 34% across large-diameter pipeline projects.
• In 2024, carbon capture pipeline projects expanded by 26%, with over 1,200 km under construction globally.

REPORT COVERAGE OF ONSHORE OIL AND GAS PIPELINE MARKET

The Onshore Oil and Gas Pipeline Market Report covers over 25 countries representing 92% of global installed pipeline length exceeding 3.5 million km. The assessment evaluates more than 22,000 km of planned additions between 2023 and 2025, with 58% of analytical focus dedicated to natural gas transmission networks operating above 800 psi. Approximately 27% of coverage addresses crude oil pipelines exceeding 500 km, while 11% analyzes refined product transmission systems utilizing batch flow technology in 33% of cases.

The Onshore Oil and Gas Pipeline Industry Report evaluates 15 major manufacturers accounting for 42% of global large-diameter pipe supply capacity above 24 inches. Around 34% of the report scope emphasizes digital monitoring technologies, including inline inspection tools deployed in 63% of high-pressure systems. More than 48% of the assessment addresses regulatory compliance frameworks, environmental permitting procedures affecting 45% of new projects, and integrity management standards applied to 72% of pipelines exceeding 30 years of operational age across North America, Europe, Asia-Pacific, and the Middle East & Africa.