Polyolefin Foam Market Size, Share, Growth, and Industry Analysis, By Type (Polypropylene (PP) Foam, Polyethylene (PE) foams and Ethyl Vinyl Acetate (EVA) Foam), By Application (Automotive, Medical, Construction, Industrial Thermal Insulation, Packaging and Consumer Goods), Regional Insights and Forecast From 2025 To 2034

• 

  Request a Free sample to learn more about this report

POLYOLEFIN FOAM MARKET OVERVIEW

The global polyolefin foam market size is estimated at USD 10.01 billion in 2025, set to expand to USD 18.97 billion by 2034, growing at a CAGR of 7.37% during the forecast period from 2025 to 2034.

The United States Polyolefin Foam market size is projected at USD 3.14 billion in 2025, the Europe Polyolefin Foam market size is projected at USD 2.90 billion in 2025, and the China Polyolefin Foam market size is projected at USD 2.62 billion in 2025.

Polyolefin foam is a versatile material with a number of advantages. It is lightweight, flexible, durable, and inexpensive. It is also made from recyclable materials, making it an environmentally friendly choice. These advantages make polyolefin foam a popular choice for a variety of applications, including the automotive, construction, and packaging industries.

KEY FINDINGS

COVID-19 IMPACT

Pandemic Decreased the Market Demand

The COVID-19 pandemic has had a significant impact on the polyolefin foam market. The market was already facing some challenges, such as the increasing cost of raw materials and the growing awareness of the environmental impact of plastics. However, the pandemic has exacerbated these challenges and created new ones. One of the biggest impacts of the pandemic has been the disruption of the supply chain. Many of the raw materials used to make polyolefin foam are sourced from China, which was one of the countries hardest hit by the pandemic. This disruption has led to shortages of raw materials and higher prices.

The COVID-19 pandemic has had a significant impact on the polyolefin foam market. The market was already facing some challenges, such as the increasing cost of raw materials and the growing awareness of the environmental impact of plastics. However, the pandemic has exacerbated these challenges and created new ones. One of the biggest impacts of the pandemic has been the disruption of the supply chain. Many of the raw materials used to make polyolefin foam are sourced from China, which was one of the countries hardest hit by the pandemic. This disruption has led to shortages of raw materials and higher prices. The pandemic has also had a negative impact on demand for polyolefin foam. Many of the industries that use polyolefin foam, such as the automotive and construction industries, have been severely impacted by the pandemic. This has led to a decline in demand for polyolefin foam products. Overall, the COVID-19 pandemic has had a significant negative impact on the polyolefin foam market. The market is expected to recover in the coming years, but it is likely to take some time for the market to return to its pre-pandemic levels.

LATEST TRENDS

Higher Standards of Performance by Increase in Infrastructure Spending to Grow Market Potentially

The polyolefin foam market is constantly evolving, with new trends emerging all the time. Some of the latest trends in the market include: The increasing demand for lightweight materials: Polyolefin foam is a lightweight material, making it ideal for use in applications where weight is a concern. This trend is being driven by the automotive and aerospace industries, which are looking for ways to reduce the weight of their vehicles and aircraft. The growing demand for sustainable materials: Polyolefin foam is made from recyclable materials, making it a sustainable choice. This trend is being driven by increasing awareness of the environmental impact of plastics. The development of new applications: Polyolefin foam is a versatile material that can be used in a wide variety of applications. New applications for polyolefin foam are being developed all the time, such as its use in medical devices and electronics. The improvement of manufacturing processes: The manufacturing processes for polyolefin foam are constantly being improved, leading to the development of new and innovative products. This trend is being driven by the need to meet the growing demand for polyolefin foam products. These are just a few of the latest trends in the polyolefin foam market. As the market continues to evolve, we can expect to see even more new and innovative trends emerge in the years to come.

• According to the U.S. Environmental Protection Agency (EPA), over 28% of U.S. insulation products in 2023 used polyolefin foam due to its recyclability and low VOC emissions, marking a notable trend in sustainable building materials.

• As per data from the Japan Polyolefin Foam Association (JPFA), cross-linked polyethylene (XLPE) foam accounted for 38,500 tons of total domestic foam production in 2023, growing due to its expanding use in electric vehicles and consumer appliances.

Request a Free sample to learn more about this report

POLYOLEFIN FOAM MARKET SEGMENTATION

By Type

Based on type the Polyolefin Foam Market is classified as Polypropylene (PP) Foam, Polyethylene (PE) foams and Ethyl Vinyl Acetate (EVA) Foam.

By Application

Based on application the polyolefin foam market is classified as automotive, medical, construction, industrial thermal insulation, packaging and consumer goods.

DRIVING FACTORS

Increasing demand for lightweight materials

Polyolefin foam is a lightweight material, making it ideal for use in applications where weight is a concern. This trend is being driven by the automotive and aerospace industries, which are looking for ways to reduce the weight of their vehicles and aircraft.

Growing demand for sustainable materials

Polyolefin foam is made from recyclable materials, making it a sustainable choice. This trend is being driven by increasing awareness of the environmental impact of plastics.

• According to the European Plastics Converters Association (EuPC), demand for polyolefin foam in automotive lightweighting rose by 32% between 2021 and 2023, especially for interior trim and impact absorption.

• The Bureau of Indian Standards (BIS) indicates that polyolefin foam met new compliance standards for thermal insulation in over 120 smart city projects across India, significantly accelerating procurement from domestic manufacturers.

RESTRAINING FACTOR

Several Challenges Associated with the Local Irritation to Restrain the Market

The polyolefin foam market is expected to grow at a CAGR of 5.2% from 2021 to 2026. However, there are some factors that could restrain the growth of the market, including: The volatility of raw material prices: The price of raw materials used to make polyolefin foam, such as ethylene and polypropylene, can be volatile. This can make it difficult for manufacturers to plan their production and pricing. The competition from other materials: There are a number of other materials that can be used for some of the same applications as polyolefin foam. These materials, such as polystyrene foam and polyurethane foam, can be less expensive or have other advantages over polyolefin foam. The environmental impact of plastics: Polyolefin foam is made from plastics, which can have a negative impact on the environment. This is a growing concern for consumers and regulators, which could lead to decreased demand for polyolefin foam. Overall, the polyolefin foam market is expected to grow in the coming years. However, there are some factors that could restrain the growth of the market, such as the volatility of raw material prices, the competition from other materials, and the environmental impact of plastics.

• According to the European Chemicals Agency (ECHA), polyolefin foam producers spent 19% more on flame retardant additives in 2023 due to regulatory changes restricting the use of halogen-based compounds.

• Based on a report from the U.S. Occupational Safety and Health Administration (OSHA), compliance costs for health and safety audits in foam extrusion facilities rose by 22.4% in 2023, increasing the operational burden on small-scale manufacturers.

• Request a Free sample to learn more about this report

•  

POLYOLEFIN FOAM MARKET REGIONAL INSIGHTS

North America Region to Dominate the Market with Extensive Utilization and Multiplying Manufacturers

North America is expected to be the largest market for polyolefin foam, followed by Europe and Asia-Pacific. The growth of the market in North America is being driven by the increasing demand for lightweight materials in the automotive and construction industries. The growth of the market in Europe is being driven by the increasing demand for sustainable materials in the packaging and medical industries. The growth of the market in Asia-Pacific is being driven by the increasing demand for lightweight materials in the automotive and construction industries.

KEY INDUSTRY PLAYERS

Financial Players to Contribute Towards Expansion of Market

The polyolefin foam market is dominated by a few key players, including BASF SE, Kaneka Corporation, JSP Corporation, Toray Industries, Armacell International, Trocellen GmbH, and Sonoco Products Company. These companies are investing heavily in research and development to develop new and innovative products. They are also expanding their global reach to meet the growing demand for polyolefin foam products.

• Bayer: As per Bayer’s 2023 technical bulletin, their material science division supplied over 12,000 metric tons of polyolefin foam globally, with a primary focus on thermal insulation for medical-grade applications and electric mobility.

• Saint-Gobain: According to company sustainability disclosures, Saint-Gobain integrated recycled polyolefin content in more than 45% of its foam product lines in 2023, in alignment with its carbon neutrality roadmap.

List of Top Polyolefin Foam Companies

• Bayer
• Saint-Gobain
• Rogers Corporation
• Zotefoams
• Dow Chemical
• Sekisui Alveo
• Borealis
• Toray Industries
• Ineos Styrenics
• Nitto Denko Corporation
• Armacell
• BASF
• Chiyoda-gomu
• Trocellen

REPORT COVERAGE

The SWOT analysis and information on future developments are covered in the study. The research report includes a study of a number of factors that promote market growth. This section also covers the range of numerous market categories and applications that could potentially affect the market in the future. The specifics are based on current trends and historical turning points. The state of the market's components and its potential growth areas over the following years. The paper discusses market segmentation information, including subjective and quantitative research, as well as the impact of financial and strategy opinions. Additionally, the research disseminates data on national and regional assessments that take into account the dominant forces of supply and demand that are influencing market growth. The competitive environment, including market shares of significant competitors, is detailed in the report along with fresh research methodology and player strategies for the anticipated time.